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High-response directional valve, pilot operated, with integrated digital axis controller (IAC Multi Ethernet) 4WRLD -3X

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High-response directional valve, pilot operated, with integrated digital axis controller (IAC Multi Ethernet) 4WRLD -3X

  • Size 10
  • Component series 3X
  • Maximum operating pressure 350 bar
  • Maximum flow 170 l/min
  • Open
    - Integrated digital axis control functionality (IAC-Multi-Ethernet)
    - Bus connection/service interface (sercos, EtherCAT, EtherNet/IP, PROFINET RT)
  • Scalable
    - 2 configurable analog sensor inputs
    - 1 input for linear position measurement system (SSI, 1Vpp or EnDat 2.2)
  • Precise
    - Best-in-class hydraulic controller
    - High response sensitivity and little hysteresis
  • Reliable - proven and robust design
  • High quality – control spool and sleeve of the pilot control valve in servo quality

Type

4WRLD

Size

10

Component series

  3X

Design

  Directional spool valve, pilot-operated

Type of actuation

  High-response directional valve NG6 - OBE, with integrated axis controller (IAC Multi Ethernet)

Installation position

  Any

Earth

kg

9.1

Storage temperature range

°C

+5 … +40

Ambient temperature range

°C

-20 … +60

Sine test according to DIN EN 60068-2-6

  10...2000...10 Hz / maximum 10 g / 10 cycles / 3 axes

Random test according to DIN EN 60068-2-64

  20...2000 Hz / 10 gRMS / 30 g peak / 30 min / 3 axes

Shock test according to DIN EN 60068-2-27

  15 g / 11 ms / 3 axes

Maximum relative humidity 1)

%

95

Maximum surface temperature

°C

150

 

Set-up

The directional control valve with IAC Multi Ethernet electronics mainly consists of:

Pilot control valve (1) with control spool and sleeve in servo quality
Main stage (2) with centering springs and position feedback
Integrated digital axis controller (3) with:
analog/digital interface (XH2)
Ethernet interfaces (X7E1, X7E2)
analog sensor interfaces (X2M1, X2M2)
digital sensor interface (X8M)
Interface for the position transducer of the main stage (X8A)

General information

The pilot-operated IAC Multi Ethernet valve (Integrated Axis Controller based on directional control valves) is a digital directional control valve with integrated axis controller and the following functionalities:

Position control
Pressure control
Force control
Substitutional control (position/pressure)

 

This enables, amongst others, the following operating modes:

Valve direct control
Drive-controlled position control
Drive-controlled positioning
Positioning block operation
The command values are preset via the Ethernet interface (X7E1 or X7E2) or, alternatively, via the analog/digital interface (XH2)
The feedback information of the actual value signals to the superior control system is provided optionally either via the Ethernet interface (X7E1 or X7E2) or the analog/digital interface (XH2)
The controller parameters are set via the Ethernet interface (X7E1 or X7E2)

Function

When the control solenoid of the pilot control valve is de-energized, the spring-operated control spool of the pilot control valve is in “fail safe” position. The main stage control spool is in its spring-centered offset position at 1 ... 6 % of the stroke in direction P to B/A to T.

The integrated electronic system compares the specified command value to the actual value of the control axis. In case of a control deviation, the control solenoid is energized and the control spool in the pilot control valve is adjusted. The flow which is activated via the control cross-sections leads to an adjustment of the main stage control spool. The stroke/control cross-section of the main control spool is regulated proportionally to the command value. In case of a command value presetting of 0 %, the electronics adjust the control spool of the main stage to central position. The pilot oil is supplied to the pilot control valve either internally via port P or externally via port X. The feedback may be realized internally via port T or externally via port Y to the tank.

 

Failure of supply voltage

If the supply voltage fails or in case of cable break, the integrated electronics will de-energize the control solenoid, the pilot control spool will move to the fail-safe position and will unload the pilot oil chambers of the main stage. The main stage control spool is set by the spring to offset position.

 

Monitoring

The digital control electronics enable comprehensive monitoring functions/error detection including:

Undervoltage
Communication error
Cable break for analog sensor inputs and digital position measurement system
Short-circuit monitoring for analog/digital outputs
Monitoring of the microcontroller (watchdog)
Temperature of the integrated electronics

IndraWorks PC program

To implement the project planning task and to parameterize the IAC Multi Ethernet valves, the user may use the IndraWorks engineering tool (see accessories):

Project planning
Parameterization
Commissioning
Diagnosis
Comfortable management of all data on a PC
PC operating systems: Windows XP (SP3), Windows 7

Pilot oil supply

The pilot control valve can be supplied with pilot oil via ports X and Y (externally) as well as from the main flow channels P and T (internally).

Size 10

Version

simple

Detailed

"XY"

"PY"

 

"PT"

 

"XT"

 

Notice:

4/3-way directional control valves (pilot-operated) have no closed central position on shut-off! They work only in one active control loop even if the pilot control valve is equipped with an unloading 4th switching position (fail-safe).
For information on the "switch-off behavior", refer to the technical data.
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